Rubber Grinder Rubber Powder Removed Steel Wires and Fibers

• Customization: Available
• After-sales Service: One Year Warranty
• Warranty: 1 Year
• Model NO.: OTRM1000
• Service Life: ≥15 Years
• Certification: CCC, CE, ISO
• Voltage: 380V
• Structure: Vertical
• Conveyor: 5.5kw
• Shredder: 75kw
• Disk Classifier: 2.2kw
• Infeed Conveyor: 2.2kw
• Grater: 315kw
• Magnet: 1.1kw
• Auger: 4kw
• Rubber Size You Can Get From Line: Rubber Block, Rubber Mulch, Rubber Granule, Powder
• Machine Type: Intelligent Fully Automatic Tyre Recycle Machine
• Transport Package: Film
• Specification: 300kg/H to 5000kg/H for Rubber Granula or Powder
• Trademark: OPTM
• Origin: China
• HS Code: 84778000
• Production Capacity: 20 Sets/Year
• Package Size: 4000.00cm * 3000.00cm * 2000.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Optima has been designing and manufacturing equipment for the recycling industry since 2001 and is emerging as a leader in providing cost effective turnkey tire recycling systems.
Our main focus is to provide custom designed tire recycling systems that deliver optimum production for a variety of applications such as TDF (Tire Derived Fuel), rubber mulch, and crumb rubber.
We have manufactured and installed recycling systems in countries all over the world, including the US, Canada, Mexico, Poland, South America, India, South Africa, Puerto Rico, Spain and Kazakhstan etc.
Our management team comprises of multi-culture and bi-lingual professionals fluent in English, Spanish, and Mandarin Chinese. Optima has a turnkey service that allows us to export to all major international ports.
Optima's mission is to provide our customers with cost effective turnkey recycling equipment.
We accomplished this by establishing our own production and assembly facility in China using proven American and European tire shredding technologies.

Before making program for you,we need information below,
 

Question	Answer
1.What kind of tires are you thinking of shredding?	a.100% Passenger Tires,size:  _______mm   b.Mostly Passenger Tires sizes:_______mm /Some Truck Tires,size_______mm c.Mostly Truck Tires,size:_______mm d.Mostly OTR Tires,size:_______mm e.Mostlt Agriculture Vehicle Tires,size:_______mm f.Others: Please fill in your biggest tire size:_______mm
2.Do you have a specific size requirement? Desired End Product	Rough shred,your required size:_______mm 1.TDF(>50mm),your required size:_______mm 2.Mulch(16-32mm),your required size:_______mm 3.Crumb(1-6mm),your required size:_______mm 4.Powder(20-80mesh),your required size:_______mm
3.Will you need to remove Steel and/or Fiber from your pruduct	1.____Steel Removal 2.____Fiber Removal 3.____Steel & Fiber Removal 4.____No
4.What throughput rate(capacity)are you looking for?(how many tons/tires)	1.Per hour:_____ 2.Per day:_____ 3.Per year:_____
5.Do you have any site or space constraints(height,floorspace,etc)?
6.What is your budget expectations and/or requirements?
7.Do you have any special / detail requirements in electrical control system?*	1.____UL certification 2.____CE certification 3.Others:____
8.Where will you processing facility be located?*

Detailed Photos

Advantages of the System
1.Exclusive Control System - Controls and operates the entire plant from its centrally located position and provides instant visibility to what each machine is doing in real time.
2.Unique Stop/Auto Reversal Feature - Protects against overfeeding and damage by non-processable items.
3.Premier Full Turn Key Systems - Plant is manufactured, shipped, installed and ready to start recycling.
4.Warranty - one of the best warrantees in the industry.

Product Parameters

Double Shaft Shredder
Optima's two shaft shredders are designed with an aggressive low RPM, high torque shredding technology. The shredder blade thickness ranges from 25 mm to 152 mm (1"-6") depending on the type of tires, throughput, and desired end product. The biggest shredder can process OTR tires, large truck tires, and car tires at a rate of up to 20 tons per hour.

Grater
The Grater is the ultimate machine for mid-stream grinding and steel separation. It is specifically designed to take pre-shredded tires chips and produce between 10-30mm wire free rubber chip. The Grater and can process up to 6 tons of input per hour. The main rotor housing is equipped with replaceable wear plates to increase the durability and longevity of the cutting chamber. Another unique feature of this machine is the ability to turn the knives once before having to send them to be sharpened or replaced, minimizing operating costs.

Granulator
The Granulators are designed to grind the rubber mulch from the Grater into small granules as fine as 10 mesh. The granules are screened and re-circulated until the desired size is reached. Due to the design of the our granulator and precise alignment of the blades, this Granulator produces a very uniform cut, high quality granule. During the granulation process, 99% of the fiber is removed, leaving a contaminant free crumb rubber granulate ready to be further processed or sold.

Miller
Optima's miller is designed for rubber material where a powdered products is required. Granules of size 1-8 is fed via feeder to the rotating high speed serrated disk to produce a powder product in the required 30-120mesh range and where the final size is determined by adjustable centrifugal screen.

 

Certifications

Company Profile

Our Advantages

After Sales Service

1. 2-3 engineers will be sent to help you installing the machine, debugging the machine, training your worker, until your machines working normally and your workforce operate skillfully.
2. 1 year warranty for the spare parts and 20 years warranty for the heavy duty machine (without spare part) in normal working process.
3. Spare parts delivered at cost in short time to ensure your daily production.
4. Life-long maintaining and technical support.

Outstanding Achievement

FAQ

Q1: How to choose the suitable machine?
A: Please answer first:
     a: What material do you want to shred?
     b: What is the usage of the crushing material? 
     c: How many tons per hour do you demand?
     After that, the suitable machine could been introduced to you. 
Q2: What about the shipping and package?
A: We arrange shipment according to your requirements. It is included in our TURNKEY service.   
Q3: Will you send the engineer to guide installation?
A:Yes, according to the customer's requirement, engineers will be sent to guide installation,commisioning and training.
Q4:What make you different from your competitors? Why are you better?
1.We adopt US technology
2.15+ years manufacturer and exporter
3.Construction accurate
4.Welds good
5.PLC control,very easy operation
6.Turnkey service include design,production,logistic,customs,installation,commissioning,etc
Q5:About the after-sale service, how can you solve the problems occurred of your overseas customer in time?
A:The warranty of our machine is normally 12 months, during this period, we will arrange the international express immediately, to make sure the replace parts to be delivered as soon as possible.   
Q6: Can you send us the layout and electric drawing?
Files send with machines,including layout drawing, foundation drawing, electrical drawing, manual,packing list,spare parts list,factory test report, installation and maintenance video.