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High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant

  • Audited Supplier
  • 5 yrs

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Product Highlights

  • 99% Steel Purity: Advanced magnetic separation ensures final steel purity reaches 99% or above.
  • Anti-Aluminum Adhesion: Special alloy blades prevent aluminum sticking, ensuring continuous high efficiency.
  • High Throughput: Standard capacity of 3 TPH with custom solutions available for higher volumes.
  • Fully Automatic PLC Control: Intelligent PLC system minimizes manual intervention and reduces labor costs.
  • Multi-Claw Blade Design: Optimal particle size creation ensures complete liberation of steel and aluminum.
  • Large Vibration Screen: Unique structural design allows thorough and stable separation of materials.
  • Dual-Drum Magnetic Separator: Significantly improves separation efficiency between aluminum and steel wires.
  • Life-Long Technical Support: Comprehensive after-sales service including lifetime maintenance and online support.

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Product Images of High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant

High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant pictures & photos
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant pictures & photos
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant pictures & photos
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant pictures & photos
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant pictures & photos
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant pictures & photos
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
  • High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
  • High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
    High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
  • High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
    High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
  • High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
    High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
  • High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
    High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
  • High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
    High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
  • High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
    High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant

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Product Description

Product Description

ACSR (Aluminum Conductor Steel Reinforced) Recycling Machine

High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant

Product Overview
This fully automatic ACSR recycling production line is specially designed by our company for crushing and separating aluminum and steel from Aluminum Conductor Steel Reinforced (ACSR) cables.

The system adopts PLC intelligent control, ensuring stable operation, high reliability, and complete processing flow. It integrates crushing, separation, and recirculation into one efficient and continuous recycling solution.

 

Equipment Composition

The entire production line mainly consists of:

1. Feeding conveyor system

2. Heavy-duty shredder

3. Large vibration separation screen

4. Magnetic separator

5. Conveying & material recirculation system

6. Electrical control cabinet

Working Principle

The production line is equipped with a complete conveying and material recirculation system, ensuring continuous operation, stable feeding, and maximum separation efficiency.

Waste ACSR conductors are fed into the system via a conveyor and processed as follows:

1. Shredding Stage
The heavy-duty shredder breaks the ACSR cables into steel wires and aluminum wires.

2. Vibration Separation Stage
The shredded material is conveyed to a large vibration separation screen. Under vibration, aluminum and steel are effectively separated based on physical characteristics.

3. Magnetic Separation
A high-efficiency magnetic separator ensures complete separation of steel wires from aluminum.

4. Automatic Recirculation
Any incompletely separated material is automatically returned to the shredder via a conveyor for further processing, ensuring maximum separation efficiency.

High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant

Application

This ACSR recycling line is widely used in:

· Power cable recycling plants

· Scrap metal recycling centers

· Electrical transmission line dismantling projects

· Aluminum and steel recovery facilities

· Renewable resource recycling industries

Suitable materials include:

· ACSR cables

· Steel-core aluminum stranded wires

· Overhead power transmission conductors

 

Our Advantages

1. Anti-Aluminum Adhesion Blade Design

The shredder blades are made from special alloy material, effectively preventing aluminum adhesion.

Aluminum has a low melting point, and during repeated shredding, heat can cause aluminum to stick to ordinary blades, making cleaning difficult and reducing efficiency. Our blade material significantly reduces aluminum sticking, ensuring continuous operation and higher productivity.

2. Multi-Claw Blade Structure for Optimal Liberation

The shredder adopts a multi-claw blade design, which:

Crushes ACSR cables into optimal particle sizes

Ensures complete liberation of steel cores and aluminum wires

Creates ideal conditions for downstream vibration separation

This design greatly improves the final separation rate.

3. Large Vibration Separation Screen

The oversized vibration separation screen features a unique structural design, allowing:

Thorough separation of aluminum and steel

Effective screening of partially separated aluminum materials

Stable, continuous, and efficient separation performance

4. Advanced Magnetic Separation System

The system is equipped with magnetic separation units for efficient steel recovery.

A dual-drum magnetic separator design significantly improves the separation efficiency between aluminum and steel.

A magnetic separator is installed at the end of the conveying system to further separate steel wires from aluminum materials.

With the coordinated operation of multiple magnetic separators, the final steel purity is greatly enhanced, meeting high-quality recycling requirements.

5. High Throughput Capacity

Standard capacity: 3 TPH

Custom solutions available for 3 TPH or higher, based on customer requirements

6. Excellent Separation Efficiency

Final separation purity reaches 99% or above

High-quality aluminum and steel outputs suitable for resale or further processing
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
6. Fully Automatic & Labor-Saving

PLC-controlled automatic operation

Minimal manual intervention required

Reduced labor cost and lower operating expenses

Stable long-term operation

Company Profile

Changzhou Optima Technology Co., Ltd. is located in Changzhou City, Jiangsu Province, with beautiful scenery and convenient transportation.  

As the guardian of green life, Optima has been adhering to the tenet of "pursuing green fashion and embracing green life" since its establishment, and has focused on the development, production and sales of recycling equipments for more than 10 years.  

Products include scrap cable recycling machines, waste tire recycling plants, radiator recycling production lines,circuit board processing production lines,hazardous waste crushing systems, shredders,crushers and other related auxiliary equipments.  
Optima continues to develop green environmental protection technology, unswervingly follows the path of sustainable development, and strives to grow into a top one-stop integrated service provider in the resource recycling industry.  

In 2019, Dura-shred Recycling Technologies Co., Ltd., a well-known enterprise in the tire recycling industry, was introduced to join forces to unite and work together to serve global customers.Optima always adhere to the business philosophy of honesty and win-win cooperation, work hard to create a green and clean-living home.

High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
Certificates:

High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation Plant
High Capacity ACSR Overhead Conductor Recycling Line Aluminum Steel Separation PlantWhy choose Optima as partner?
1. Founded in 2011,10+ years manufacturer and exporter
2. Italian technology
3. Contracted manufacturer for USA brand
4. Cover a full range of sizes and applications
5. CE certified
6. ISO9001 system approval
7. One stop service, turnkey service
8. 1hr to airport,2hr to Shanghai port , 3hr to Ningbo port
9. Quick response: 0 email over night
10. Installation and debugging: 1 or 2 engineers will be sent to customer site
11. Online support:  <12hr
12. Video support:  <12hr
13. Warranty: 12months
14. After-sale: life-long maintaing and technical support

About the Supplier

This supplier has been audited by CTI. Verify the report on the official CTI website with ID "QIP-ASR2441376". Items marked "verified" are certified.

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Changzhou Optima Technology Co., Ltd.
Changzhou Optima Technology Co., Ltd.
Changzhou Optima Technology Co., Ltd.
Changzhou Optima Technology Co., Ltd.
Changzhou Optima Technology Co., Ltd.
Changzhou Optima Technology Co., Ltd.
Changzhou Optima Technology Co., Ltd.
Changzhou Optima Technology Co., Ltd.

About Our Factory & Business Background

verified Business Type
Manufacturer/Factory & Trading Company
Address
No. 136 Guangdian East Road, Wujin, Changzhou, Jiangsu, China
verified Plant Area
1810 square meters
verified Number of Employees
35
verified Registered Capital
5,000,000 RMB
verified Terms of Payment
LC, T/T, PayPal, Western Union
verified International Commercial Terms(Incoterms)
FOB, CIF, CFR
verified Average Lead Time
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month
verified Nearest Port
Shanghai Port
verified Minimum Order Quantity
1 set
verified Supply Chain Partners
18

Our Production Capability & Technical Expertise

Main Products
Cable Recycling Machine, Small Cable Granulator and Separator, Tire Recycling Machine, Rubber Crumb Plant, Wire Free Mulch Plant, Tire Tdf Plant, Tire Shredder Machine, Tire Shredder, Plastic Granulator, Double Shaft Shredder
verified Production Lines
1
verified Production Machines
Sawing Machine, Cutting Machine, Milling Machine, Drilling Machine, Grinding Machine, Paint Spray Booth
verified QA/QC inspectors
3 people
verified Inspection Type for Finished Products
100% inspection(Visual inspection & Function inspection)
verified Inspection Method for Finished Products
Have instructions and uniformly followed
verified Customization Options
Customization from Samples, Customization from Designs, Full Customization, Minor Customization
verified ODM Service Available
Yes
verified R&D Engineers
4 people
verified Traceability of Raw Materials
Yes

Our Industry Experience & Global Business Record

verified Year of Establishment
2011-02-18
verified Export Year
14 Years
verified Main Markets
North America, South America, Europe, Southeast Asia/ Mideast, Africa, East Asia(Japan/ South Korea), Australia, Domestic
verified Number of Foreign Trading Staff
6
verified Overseas Agent/Branch
No
verified New Products Launched in Last year
No

Our Certifications, Standards & Industry Recognition

verified Management System Certification
ISO9001:2015
verified Product Certification
CE

FAQ

What is the standard throughput capacity?
The standard capacity is 3 TPH, with custom solutions available for 3 TPH or higher.
What is the final separation purity?
The final separation purity reaches 99% or above, suitable for resale.
How long is the warranty period?
We provide a 1-year warranty for the equipment.
Is customization available for this machine?
Yes, we offer full customization, minor customization, and options based on samples or designs.
What is the delivery time?
The standard delivery time is 75 days, with lead times varying by season.
What kind of after-sales support is provided?
We offer life-long maintenance, technical support, and online assistance within 12 hours.
What materials can this recycling line process?
It processes ACSR cables, steel-core aluminum stranded wires, and overhead power transmission conductors.
What certifications does the product have?
The product holds GMA, QS, FDA, ISO, and CE certifications.

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