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| After-sales Service: | Life-Long Maintaining and Technical Support |
| Warranty: | 1 Year |
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ACSR (Aluminum Conductor Steel Reinforced) Recycling Machine
Product Overview
This fully automatic ACSR recycling production line is specially designed by our company for crushing and separating aluminum and steel from Aluminum Conductor Steel Reinforced (ACSR) cables.
The system adopts PLC intelligent control, ensuring stable operation, high reliability, and complete processing flow. It integrates crushing, separation, and recirculation into one efficient and continuous recycling solution.
The entire production line mainly consists of:
1. Feeding conveyor system
2. Heavy-duty shredder
3. Large vibration separation screen
4. Magnetic separator
5. Conveying & material recirculation system
6. Electrical control cabinet
The production line is equipped with a complete conveying and material recirculation system, ensuring continuous operation, stable feeding, and maximum separation efficiency.
Waste ACSR conductors are fed into the system via a conveyor and processed as follows:
1. Shredding Stage
The heavy-duty shredder breaks the ACSR cables into steel wires and aluminum wires.
2. Vibration Separation Stage
The shredded material is conveyed to a large vibration separation screen. Under vibration, aluminum and steel are effectively separated based on physical characteristics.
3. Magnetic Separation
A high-efficiency magnetic separator ensures complete separation of steel wires from aluminum.
4. Automatic Recirculation
Any incompletely separated material is automatically returned to the shredder via a conveyor for further processing, ensuring maximum separation efficiency.
This ACSR recycling line is widely used in:
· Power cable recycling plants
· Scrap metal recycling centers
· Electrical transmission line dismantling projects
· Aluminum and steel recovery facilities
· Renewable resource recycling industries
Suitable materials include:
· ACSR cables
· Steel-core aluminum stranded wires
· Overhead power transmission conductors
1. Anti-Aluminum Adhesion Blade Design
The shredder blades are made from special alloy material, effectively preventing aluminum adhesion.
Aluminum has a low melting point, and during repeated shredding, heat can cause aluminum to stick to ordinary blades, making cleaning difficult and reducing efficiency. Our blade material significantly reduces aluminum sticking, ensuring continuous operation and higher productivity.
2. Multi-Claw Blade Structure for Optimal Liberation
The shredder adopts a multi-claw blade design, which:
Crushes ACSR cables into optimal particle sizes
Ensures complete liberation of steel cores and aluminum wires
Creates ideal conditions for downstream vibration separation
This design greatly improves the final separation rate.
3. Large Vibration Separation Screen
The oversized vibration separation screen features a unique structural design, allowing:
Thorough separation of aluminum and steel
Effective screening of partially separated aluminum materials
Stable, continuous, and efficient separation performance
4. Advanced Magnetic Separation System
The system is equipped with magnetic separation units for efficient steel recovery.
A dual-drum magnetic separator design significantly improves the separation efficiency between aluminum and steel.
A magnetic separator is installed at the end of the conveying system to further separate steel wires from aluminum materials.
With the coordinated operation of multiple magnetic separators, the final steel purity is greatly enhanced, meeting high-quality recycling requirements.
5. High Throughput Capacity
Standard capacity: 3 TPH
Custom solutions available for 3 TPH or higher, based on customer requirements
6. Excellent Separation Efficiency
Final separation purity reaches 99% or above
High-quality aluminum and steel outputs suitable for resale or further processing
6. Fully Automatic & Labor-Saving
PLC-controlled automatic operation
Minimal manual intervention required
Reduced labor cost and lower operating expenses
Stable long-term operation
Changzhou Optima Technology Co., Ltd. is located in Changzhou City, Jiangsu Province, with beautiful scenery and convenient transportation.
As the guardian of green life, Optima has been adhering to the tenet of "pursuing green fashion and embracing green life" since its establishment, and has focused on the development, production and sales of recycling equipments for more than 10 years.
Products include scrap cable recycling machines, waste tire recycling plants, radiator recycling production lines,circuit board processing production lines,hazardous waste crushing systems, shredders,crushers and other related auxiliary equipments.
Optima continues to develop green environmental protection technology, unswervingly follows the path of sustainable development, and strives to grow into a top one-stop integrated service provider in the resource recycling industry.
In 2019, Dura-shred Recycling Technologies Co., Ltd., a well-known enterprise in the tire recycling industry, was introduced to join forces to unite and work together to serve global customers.Optima always adhere to the business philosophy of honesty and win-win cooperation, work hard to create a green and clean-living home.
Certificates:
Why choose Optima as partner?
1. Founded in 2011,10+ years manufacturer and exporter
2. Italian technology
3. Contracted manufacturer for USA brand
4. Cover a full range of sizes and applications
5. CE certified
6. ISO9001 system approval
7. One stop service, turnkey service
8. 1hr to airport,2hr to Shanghai port , 3hr to Ningbo port
9. Quick response: 0 email over night
10. Installation and debugging: 1 or 2 engineers will be sent to customer site
11. Online support: <12hr
12. Video support: <12hr
13. Warranty: 12months
14. After-sale: life-long maintaing and technical support
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